Single Progressive Cavity Pump

Single Progressive Cavity Pump

G TYPE Single Progressive Cavity Pump, commonly known as the G-Type pump, is a specialized type of positive displacement pump that is commonly used in various industrial applications. It consists of two major parts, the rotor and the stator, which work together to create a pumping action.
The G-Type pump is known for its ability to handle a wide range of fluids, including high-viscosity liquids, abrasive materials, and even solids with minimal damage to the product. This makes it an ideal choice for applications in the oil and gas industry, chemical processing, wastewater treatment, and food processing.
Send Inquiry
Description

G型单螺杆泵(G type single Progressive Cavity Pump)

product-600-600

 

Product Introduction

 

G TYPE Single Progressive Cavity Pump, commonly known as the G-Type pump, is a specialized type of positive displacement pump that is commonly used in various industrial applications. It consists of two major parts, the rotor and the stator, which work together to create a pumping action.

The G-Type pump is known for its ability to handle a wide range of fluids, including high-viscosity liquids, abrasive materials, and even solids with minimal damage to the product. This makes it an ideal choice for applications in the oil and gas industry, chemical processing, wastewater treatment, and food processing.

One of the key advantages of the G-Type pump is its efficient pumping action. The unique design of the rotor and stator creates a continuous flow of fluid, which results in a steady and consistent flow rate. This makes it an ideal choice for applications that require accurate and precise control of flow rates and pressures.

Another advantage of the G-Type pump is its versatility. It is available in various sizes and configurations, which makes it suitable for a wide range of applications. It can also be customized to meet specific requirements, including suction and discharge sizes, motor power, and material construction.

The G-Type pump is also easy to maintain, which is an important consideration for industrial applications. It does not require frequent repairs or maintenance, and its simple design means that it can be easily disassembled and reassembled for cleaning or repairs.

In summary, the G-Type pump offers a range of advantages for industrial applications. Its efficient pumping action, versatility, and ease of maintenance make it an ideal choice for a wide range of industries, from oil and gas to food processing. With its proven track record of reliability and performance, it is a dependable choice for industrial pumping needs.

 

Scope Of Application

 

  • Petroleum industry: thick oil transportation, oil and gas transmission, oil and water separation, and waste oil recovery system.
  • Chemical and pharmaceuticals: all kinds of paste, emulsion, suspension, etc.
  • Environmental engineering: various sewage transportation, dehydration sludge transportation, flocculant and the measurement and investment of their chemical preparations.
  • Mineral engineering: titanium pink, kaolin, calcium carbonate, etc. production equipment, etc.
  • Food industry: dairy products, fruit juice, fruit puree, vegetable sauce, beer, etc.
  • The papermaking industry: raw materials equipment, pulp and wastewater treatment.

 

Compared with the advantages of other pumps

  • Compared with the centrifugal pump, the single Progressive Cavity Pump does not require a valve, and the flow is stable linear flow.
  • Compared with pneumatic diaphragm pumps, single Progressive Cavity Pumps can transport various hybrid impurities to the medium that contains gas and solid particles or fibers, and can also transport various corrosive substances.

 

Compared with the gear pump, the single Progressive Cavity Pump can transport high -viscosity substances.

  • Different from the plunger pump, diaphragm pump and gear pump, the Progressive Cavity Pump can be used for pharmaceutical filling and measurement.

 

Common Accessories

 

  • Progressive Cavity Pump stator
  • Progressive Cavity Pump rotor
  • Progressive Cavity Pump connecting rod
  • Progressive Cavity Pump drive shaft
  • Progressive Cavity Pump universal joint assembly
  • Mechanical seal/filler seal

 

product-600-600

Strong of the Progressive Cavity Pump

 

The stator is mainly made of rubber. Because it needs to form a closed meshing cavity with the rotor, it is a convergence of the rotor. When the rotor (spindle) rotates and causes continuous friction, it will naturally wear.

 

product-600-600

Rotary of the Progressive Cavity Pump

 

The Progressive Cavity Pump rotor (also known as the main axis) is mostly stainless steel, and chrome -plated treatment can be selected;

Because of the meshing relationship with the geometric characteristics of the stator, in addition to natural wear, it is also related to whether the conveying medium contains solid particles and corrosiveness.

The connecting pole of the Progressive Cavity Pump

Connected rod connection rotor and drive shaft. When the motor is running, the transmission shaft drives the connecting rod, and the connecting rod is driven again to play a transmission role. Except for the drive shaft, these mechanical parts are located in the inhalation cavity of the pump.

Drive shaft of Progressive Cavity Pump

The transmission shaft is generally connected to the driver's end (reducer or various driving motors), and its wear is mostly caused by natural wear or changes in the medium working conditions.

Universal

Wanxiang section components are at both ends of the connecting rod. Successfully connect the rotor and the transmission shaft to the connecting rod; because the universal joint assembly consists of various small parts, we need to check the seal and lubrication regularly.

 

Progressive Cavity Pump Structure Diagram

 

product-1024-630

No.

Name

Matiral

1

Material-out chamber

HT200, 1Cr18Ni9Ti, 304, 316L, 2205, Ti

2

Rotor

45#, 2Cr13, 304, 316L, 2205, Ti (Heat-treatable and electroplated Cr)

3

Stator

NR, NBR, Q, EPM, FKM

4

Suction chamber

HT200, 304, 316L, 2205, Ti

5

Driving shaft

45#, 2Cr13, 304, 316L, 2205, Ti (Heat-treatable and electroplated Cr)

6

Gear motor

/

7

Base plate

45#, 2Cr13, 304, 316L, 2205, Ti

8

Coupling rod

45#, 2Cr13, 304, 316L, 2205, Ti (Heat-treatable and electroplated Cr)

9

Universal joint assembly

NBR + 45#, 2Cr13, 304, 316L

 

Technical Parameters

 

Performance parameters during fixed speed:

 

product-907-614

 

Performance parameters are used for: G -type series, NW series, BN series, C -type series, etc. For specific selection, you can contact engineers

 

Single -level, performance parameters of gear transmission, electromagnetic speed regulating motor plus gear transmission or stepless transmission motor with gear gear:

 

product-826-808

 

Performance parameters are used for: G -type series, NW series, BN series, C -type series, etc. For specific selection, you can contact engineers

 

Single -level, performance parameters of gear transmission, electromagnetic speed regulating motor plus gear transmission or stepless transmission motor with gear gear:

 

product-825-732

product-828-326

 

Performance parameters are used for: G -type series, NW series, BN series, C -type series, etc. For specific selection, you can contact engineers.

 

1. The pressure of the single Progressive Cavity Pump is determined:

The maximum output pressure of the single Progressive Cavity Pump is determined based on the number of guides of the jersey level, that is, the number of bands:

  • Level 1 Progressive Cavity Pump: high work pressure is 0.6 mPa;
  • Level 2 Progressive Cavity Pump: High work pressure is 1.2 MPA;
  • Level 4 single Progressive Cavity Pump: high work pressure is 2.4 mPa;

Due to the different situations of the Progressive Cavity Pump conveying medium, for the medium that contains severe wear, please refer to the number of band -grade levels.

 

Table 1: Choose the jujiao level according to the wear of the medium

 

Wear first

Level

Two levels

No

0.6MPa

1.2MPa

Generally

0.4MPa

0.8MPa

Severe

0.2MPa

0.4MPa

 

2. Single Progressive Cavity Pump speed selection:

Due to its structural characteristics, the single Progressive Cavity Pump is mostly used in the liquid that transports higher viscosity and liquid containing particles. Therefore, the choice of the transfer is very critical. According to experience, list Table 2 and Table 3. You can comprehensively comprehensively according to the specific situation. consider.

 

Table 2: Choose the Progressive Cavity Pump speed according to the abrasion of the medium

 

Wear

Media Name

转速(rpm)

NO

Freshwater, coagulants, oil, slurry, meat foam, paint, soapy water, blood, glycerin

200-400

Generally

Mud, suspended solution, industrial wastewater, paint pigment, waste silk water (sugar), mash, fish, wheat bran, rapeseed oil sediment

100-300

Serious

Lumper slurry, clay, mud, pottery

50-150

 

* When the specifications of the pump are large, the speed should be lower. * The special cases that are delivered and their wear characteristics are given in the table. Please note that the characteristics of the medium change with the change of the concentration and temperature.

 

Table 3: Select the pump speed according to the medium viscosity

 

介质粘度(cst)

1-1000

1000-10000

10000-100000

100000-

1000000

 

转速(rpm)

200-400

100-300

<200

<100

 

* You must also be based on experience when choosing a speed, because some other factors also affect the choice of speed. At the end, it is best to negotiate with the manufacturer while determining the above values.

 

3. Single Progressive Cavity Pump lining rubber material selection:

The single Progressive Cavity Pump lining is a rubber product, and it is also a destructive part of the single Progressive Cavity Pump. Its choices are good or bad, which directly affects the life of the band. Generally, the life of the band is 3-6 months. , Band may fall off from the steel pipe or drop the block. Therefore, we are required to understand the basic characteristics of rubber and the adaptability of a variety of different medias, and list Table 4 and Table 5 according to our experience.

 

Table 4: Basic characteristics of rubber

 

Rubber characteristics

丁晴橡胶NBR

氯丁橡胶CR

氟橡胶PPM

乙丙橡胶EPDM

Maximum temperature

+90°C

+80°C

+120°C

+100°C

Abrasion resistance

excellent

very good

excellent

very good

Aging

very good

very good

excellent

excellent

Oxygen

not work

excellent

excellent

excellent

Steam

very good

not work

excellent

excellent

Combustion

very good

excellent

excellent

excellent

 

Table 5: Common rubber bushings for single screw pumps

 

Rubber

乙丙橡胶EPDM

氟橡胶PPM

氯丁橡胶CR

丁晴橡胶NBR

Water

very good

very good

very good

very good

Vegetable oil

generally

very good

generally

very good

Mineral oil

not work

very good

generally

very good

Ammonia

generally

not work

not work

very good

Aromatic solvent

not work

very good

not work

not work

Thick alkali

very good

not work

very good

very good

Concentrated nitric acid

not work

generally

not work

not work

Glacial acetic acid

not work

very good

not work

very good

Dilute sulfuric acid

very good

very good

not work

very good

Concentrated sulfuric acid

generally

very good

not work

not work

Dilute hydrochloric acid

very good

very good

very good

very good

Concentrated hydrochloric acid

very good

very good

not work

very good

Hot water

very good

not work

not work

generally

Gasoline

not work

very good

generally

very good

Toluene

not work

very good

not work

not work

Toluene

not work

very good

not work

not work

Ethanol

very good

very good

very good

generally

Kerosene

not work

very good

very good

very good

Diesel fuel

not work

very good

not work

very good

Chloride hydrocarbon

not work

generally

not work

not work

Ketone -containing material

very good

not work

not work

not work

Alcohol -containing material

very good

very good

very good

very good

Lipid

very good

not work

not work

not work

Ether -containing material

very good

not work

not work

not work

Mud

very good

generally

generally

very good

Phosphate

very good

generally

very good

generally

Sodium carbonate

very good

not work

very good

very good

Gloss

very good

generally

generally

generally

Benzene 100

not work

very good

not work

not work

Acetone

very good

not work

not work

not work

Linseed oil

very good

very good

very good

very good

Carbonide

not work

very good

not work

not work

 

4. Material combination selection:

Different material combinations are required to transport different properties.

5.Performance table: generallyThe performance table or characteristic curve of the single Progressive Cavity Pump is data when the medium (viscosity is 1CST) with 20C water. The flow and the axis power under different viscosity are different.

6. Axis:

According to the needs and conveying medium, two types of mechanical sealing and filling can be used, and these two structures can be interchangeable.

7. Driver method of pump:

Because the single Progressive Cavity Pump is a low -speed pump, there are many drivers for pumps. Generally has a low -speed motor direct connection (level 4, level 6), gear deceleration motor drive, stepless transmission driver and other methods.

 

Hot Tags: single progressive cavity pump, China single progressive cavity pump manufacturers, factory, progressive cavity dosing pump, progressive cavity metering pump, progressive cavity sludge pump, submersible progressive cavity pump, progressive cavity pump water, Constant Temperature Progressive Cavity Pump

Send Inquiry